Proper installation, use and maintenance of the reducer […]
Proper installation, use and maintenance of the reducer is an important part of ensuring the normal operation of mechanical equipment. Therefore, when installing, you need to pay attention to the relevant use and carefully assemble and use.
The first step is to confirm whether the motor and reducer are intact before installation, and strictly check whether the dimensions of the parts connected to the reducer are matched. Here are the dimensions of the positioning boss of the motor, the input shaft and the groove of the reducer. tolerance.
The second step is to unscrew the screw on the outer side of the flange of the reducer flange, adjust the clamping ring of the PCS system so that the side holes are aligned with the dust holes, and insert the hexagon socket into the hexagon. After that, remove the motor shaft key.
The third step is to naturally connect the motor to the reducer. When connecting, it must be ensured that the output shaft of the reducer is concentric with the input shaft of the motor, and the outer flanges of the two are parallel. As the heart is inconsistent, it will cause the motor shaft to break or the reducer gear to wear. In addition, it is strictly forbidden to hit with a hammer or the like during installation to prevent damage to the bearing or gear due to excessive axial force or radial force. Be sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, wipe the anti-rust oil of the motor input shaft, positioning boss and reducer connection with gasoline or zinc-sodium water. Its purpose is to ensure the tightness of the connection and the flexibility of operation, and to prevent unnecessary wear. Before connecting the motor to the reducer, first align the motor shaft keyway with the tightening bolt. To ensure uniform force, first screw the mounting bolts at any diagonal position, but do not tighten them, then screw the mounting bolts at the other two diagonal positions and tighten the four mounting bolts one by one. After that, tighten the tightening bolts. All tightening bolts must be fixed and inspected with the torque wrench according to the indicated fixed torque data. The correct installation between the reducer and the mechanical equipment is the correct installation between the reducer and the drive motor. The key is to ensure that the output shaft of the reducer is concentric with the shaft of the driven part.