+86-574-58580503

About Us

Cixi Waylead Electric Motor Manufacturing Co.,Ltd is a well-known So far, Waylead has independently developed 1/10-20HP, 48-250, 2, 4, 6, 8 poles, more than 2000 kinds of high-efficiency, special-quality motors. On-site quality and production are managed by "6S". Implement ISO9001 international quality management system standards. Waylead has an experienced development, production, quality management and service team. We can make "tailor-made" motors according to the requirements of different customers. Looking forward to cooperating with you in the near future!

Latest News

Waylead always abide by the quality policy of " Everything we do is for your satisfaction" . On-site quality and production managed by "6S" . Implement ISO9001 international quality management system standard.

waylead.com.cn

Cixi Waylead Electric Motor Manufacturing Co.,Ltd.

Industry Knowledge Extension

IE2 high-efficiency motors are second-level energy efficiency motors defined in the IEC 60034-30 standard released by the International Electrotechnical Commission (IEC) in 2008. This standard replaces the old EFF efficiency classification and aims to promote energy conservation and emission reduction by unifying global motor energy efficiency standards. The efficiency value of IE2 motors must meet the minimum requirements specified in IEC 60034-30-2008 and is applicable to three-phase asynchronous motors with a power range of 0.75kW to 375kW.
"IE" stands for "International Efficiency" and the number "2" represents its efficiency level. Compared with traditional IE1 standard motors, IE2 motors significantly improve energy utilization by optimizing electromagnetic design, using high-permeability silicon steel sheets, reducing loss materials and improving manufacturing processes.

1. Core advantages of IE2 high-efficiency motors
Significant energy savings:
Core value: The average efficiency of IE2 motors is about 1%-6% higher than that of IE1 motors (the specific value depends on the power and number of poles). Although the percentage increase may not seem large, the cumulative energy savings for industrial motors that run continuously for a long time are very considerable.
Economic benefits: Taking a typical power motor as an example, the electricity bill savings over its entire life cycle (usually 10-20 years) far exceed the initial price difference between IE2 and IE1 motors at the time of purchase, and the investment payback period is short.

Lower operating costs:
Due to higher efficiency and lower losses, IE2 motors generate less heat when running under load.
Direct benefits: This means that the energy consumption required for motor cooling (such as fan losses) is also reduced accordingly.
Indirect benefits: Reduced heat generation helps to extend the service life of the motor's internal winding insulation and bearing grease, and reduces maintenance frequency and costs.

Better heat dissipation performance and environmental adaptability:
The reduced temperature rise brought about by the efficiency improvement improves the heat dissipation of the motor. Under the same ambient temperature and load conditions, the IE2 motor runs at a lower temperature.
Advantages: This not only extends the life of the components, but also makes it more adaptable and reliable in scenarios with higher ambient temperatures or slightly poorer ventilation conditions.

Regulatory compliance and market access threshold:
Many countries and regions around the world (including the European Union, China, Australia, South Korea, Brazil, Turkey, etc.) have adopted IE2 as the minimum mandatory energy efficiency requirement. For example, the European Union has enforced IE2 for newly launched motors since 2011 (later upgraded to IE3 with inverter or IE4).
Importance: Using or manufacturing IE2 motors is the basic requirement for meeting these market regulatory access.

Mature and reliable technology and cost-effectiveness:
Technology maturity: IE2 technology has been very mature since its promotion, with stable and reliable manufacturing processes and a complete supply chain.
Cost advantage: Compared with IE3 and IE4 motors with higher efficiency levels, IE2 motors usually have more advantages in manufacturing costs and initial purchase prices. When the budget is limited or the energy saving return requirements are not extremely strict, IE2 provides an excellent cost-effective balance.

2. Typical application scenarios of IE2 motors

IE2 high-efficiency motors are widely used in various continuous or long-term industrial equipment due to their energy-saving effects and cost-effectiveness. Common application areas include:
Pumps: Centrifugal pumps, circulation pumps, water pumps (non-variable speed application). Water pumps account for a high proportion of energy consumption, and efficiency improvement is of great significance.
Fans: Centrifugal fans, axial fans, cooling tower fans (non-variable speed application). Fans are usually large in power, and the energy saving benefits brought by IE2 are significant.
Compressors: Air compressors (especially fixed speed models). Air compressors are a major energy consumer in factories.
Transmission and material handling: Belt conveyors, screw conveyors, elevators (where continuous operation is required).
General machinery: Agitators, mixers, grinders, machine tools (main drive and cooling pumps), extruders, etc.
Heating, ventilation and air conditioning (HVAC): Fixed speed fans and water pumps in large buildings.
Agricultural machinery: Irrigation pumps, grain conveyors, ventilation equipment.

3. Selection and use suggestions

Matching load and running time:
Preferably select high-efficiency motors (such as water pumps, fans, and air compressors) for equipment that runs continuously for a long time.
For equipment that runs for a short time or intermittently, it is necessary to calculate the payback period of the initial investment increase and the electricity cost savings to evaluate the economic feasibility. Usually, the benefits of long-term operation are more obvious.
Avoid "a big horse pulling a small cart": Make sure that the selected motor power matches the actual load demand. The motor usually has the highest operating efficiency within the range of 75%-100% of the rated load.
Pay attention to energy efficiency labels:
When purchasing, be sure to confirm that the motor nameplate or product information clearly indicates that it meets the IE2 efficiency level (or equivalent standards such as Class 2 in GB 18613, NEMA Premium equivalent).
Request or check the energy efficiency test report or efficiency value data sheet of the motor.
Consider future regulations and costs:
Although some regions still allow IE2 to be used in specific occasions or to replace old equipment (need to check the latest regulations), higher efficiency levels (IE3, IE4) have become the mainstream trend or mandatory requirements (especially new equipment).
When making a new purchase decision, if the budget allows and the equipment has been running for a long time, it may be more economical to evaluate the long-term energy savings of a higher-grade motor (such as IE3).
Maintenance:
Even with high-efficiency motors, good maintenance (such as keeping them clean, ensuring ventilation, regular bearing inspection and lubrication) is essential to maintain their efficient operation and long service life. Dust accumulation or poor ventilation will increase losses and temperature rise.